Laminating Lines

BENTELER offers many solutions for several different glass laminating needs due to four various machine options. From a manual to a fully automatic line for all common types of foil (PVB, EVA, SentryGlass®(by DuPont)). Because of our long experiences and a continuous development of our Laminating Lines, we are able to offer lines which are state-of-the-art, energy-optimized and in proven quality.

Teclami Line

The Tec Lami Line is a standardized line with a high quality washing machine and the same oven technology as our custom size or jumbo laminating lines. This oven is able to handle all kinds of glasses and products, with a low energy consumption. The tecLami Line has all important components for the laminating process. An upgrade is possible at any time.

Advantages

High precision: 

accurate glass washing

 

Flexibility:

for all kind of foils

 

Process reliability: 

with the BENTELER recipe control

 

Simple operation: 

easy operating instruction menu

Technical data

Max. glass size: 2800 x 6000 mm
Glass thickness: 3 – 19 mm
Max. laminating glass thickness: 80 mm
Min. cycle time: 90 sec.
Foil storage: 4 – 8 rolls

Fields of application

Architectural Glass

CUSTOM SIZE LAMINATING LINE

The Custom size laminating line is individually designed to the request of our customers. The PVB storage is installed in the first floor with the possibility to handle cooled and interlayer PVB films. The storage can be build from 6 up to 24 PVB rolls with a separate steel construction. This steel construction will be used as well for the isolating panels for the assembly and storage room.

Advantages

High precision:

accurate glass assembly

 

Flexibility:

with a lot of available PVB films; cooled and interlayer foils

 

Process reliability:

in the pressing and pre-laminating

 

Simple operation:

with PVB unwinding and back edge

cutting unit

Technical data

Max. glass size: 3300 x 9000 mm
Glass thickness: 3 – 19 mm
Max. laminating glass thickness: 100 mm
Min. cycle time: 60 – 75 sec.
Foil storage: 8 – 24 rolls

Fields of application

Architectural Glass

AUTOMATIC CUSTOM SIZE LAMINATING LINE

The Automatic Custom Size Laminating Line has the highest output on laminating products for PVB, EVA or SentryGlass*(by DuPont) of our lines. Due to the flexibility with the different programs, like automatic PVB laying and trimming or manual assembly with automatic trimming, the customer has always the possibility to use the optimal program to produce fast and cost efficient.

Advantages

High precision: 

accurate glass positioning

 

Flexibility: 

manual, semi- and full automatic processing

 

Process reliability:

proven furnace technology

 

Simple operation: 

easy operation with Siemens touch panels

Technical data

Max. glass size: 3300 x 20000 mm
Glass thickness: 3 – 19 mm
Max. laminating glass thickness: 120 mm
Min. cycle time: 60 – 90 sec.
Foil storage: 10 or 20 rolls

Fields of application

Architectural Glass

JUMBO SIZE LAMINATING

Line The Jumbo Size Laminating Line is equipped for fully automatic operations. The line provides optimal results within a cycle time of up to 45 seconds. All production steps are automated from the loading of coated glasses to the offloading with spacer setting. We also can provide solutions for the air conditioned clean rooms, the foil storage, as well for the autoclave and glass racks.

Advantages

High precision: 

automatic PVB laying and trimming

 

Flexibility: 

for jumbo and half jumbo sizes

 

Process reliability: 

in the assembly and PVB laying even for multiple layers

 

Simple operation: 

full automatic operation mode

Technical data

Max. glass size: 3300 x 6000 mm
Glass thickness: 12 mm
Max. laminating glass thickness: 30 mm
Min. cycle time: 45 sec.
Foil storage: 4 – 6 jumbo rolls

Fields of application

Architectural Glass

HYBRID LAMINATING OVEN

Intelligent production technology made by BENTELER! With the hybrid prelaminating furnace, BENTELER Glass Processing Equipment is breaking new ground in terms of energy efficiency: by optionally using two different laminating techniques for laminated glass in one plant, productivity can be increased while simultaneously reducing energy costs. Energy-saving, safe, fast: The hybrid prelaminating furnace combines two proven processes for laminating glass!

Advantages

High precision:

Perfect laminating results

 

Flexibility:

Different production types possible

 

Process reliability:

Independent of glass type

 

Simple operation:

Simple menu for operating instructions

Technical data

Max. Glass width 3300 mm

Max. Glass length up to: 20 m

Max. Laminated glass thickness: 100 mm  

Fields of application

Clear glass

Low-E glass

Painted glass

Decorated glass

Did you know: BENTELER Glassprocessing Equipment successfully completes pre-installation of a new BENTELER tecLami Line in Dubai. With commissioning, pre-laminated glass will run off the line in the future. And that's not all: The BENTELER tecLami Line can be expanded with additional automatic functions. A solid basis for the development of an efficient and cost-effective laminated glass production.

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